WhoppingshoppingSteel Rebar Calculator

Steel Rebar Calculator

Planning rebar for a slab, patio or footing starts with a simple grid: how many bars each way, how long, and how much they weigh. Enter your slab size, bar size, spacing and cover to get bar counts, total length with laps, the number of stock bars to order and the weight — then print a schedule for the job.

Rebar calculator

Rebar Estimating Template Pack

Rebar schedule spreadsheet with lengths and weights, printable US and metric rebar size chart, slab rebar estimate worksheet and a pre-pour inspection checklist.

Formats: XLSX, PDF, DOCX. Instant download after payment (link valid 72 hours, up to 5 downloads). AI-assisted: the templates were drafted with AI help and reviewed and laid out before publishing.

$5.00 USD, one-time 4 files · about $1.25 each

7-day money-back guarantee. Full refund within 7 days of purchase, even after you download.

Free sample: Rebar Schedule (PDF, 110 KB)

Full refund within 7 days — see the refund policy and license.

Free printables

Single sheets you can print right now, no sign-up. The full pack adds every sheet in one download plus the editable files.

Browse the free printables →

Rebar sizes and weights

US bar sizeDiameter (in)Diameter (mm, approx.)Weight (lb/ft)Weight (kg/m)Soft metric size
#30.3759.50.3760.55910
#40.50012.70.6680.99413
#50.62515.91.0431.55216
#60.75019.01.5022.23519
#70.87522.22.0443.04122
#81.00025.42.6703.97325
#91.12828.73.4005.05929
#101.27032.34.3036.40332

In the US, the bar number is its diameter in eighths of an inch: #4 is 4/8 = ½ inch. Soft-metric bars are the same steel labelled in millimetres (#4 is marked 13). For metric bar sizes, weight in kg/m ≈ diameter² (mm) ÷ 162.

How the calculation works

  1. Subtract the edge cover from each side of the slab.
  2. Bars in each direction = the available width ÷ spacing, rounded down, + 1.
  3. Each bar’s length = slab dimension − 2 × cover.
  4. If a bar is longer than a stock length, add lap splices (lap length × number of joints).
  5. Total length × weight per foot = total weight; total length ÷ stock length (+ waste) = sticks to buy.

Worked example

A 20 × 12 ft patio slab with #4 bars at 12 inches on centre each way and 3 inches of edge cover: widthwise there are floor((144 − 6) ÷ 12) + 1 = 12 bars running the length, each 19.5 ft — but 19.5 ft fits in a 20 ft stick, so no laps are needed. Lengthwise there are floor((240 − 6) ÷ 12) + 1 = 20 bars across, each 11.5 ft. The total is about 464 ft of #4 bar weighing about 310 lb; with 5% waste that’s 25 twenty-foot sticks.

Lap splices

Where two bars are joined by overlapping them, the overlap is the lap splice. Estimators often use 40 bar diameters as a starting figure — 20 inches for a #4 bar — but required lap lengths depend on concrete strength, bar size, spacing, cover and the type of splice, and are set by the design or code. Stagger laps so they don’t all fall in the same place.

Typical uses by bar size

BarCommon uses
#3Light slabs, patios, walkways (with engineer approval)
#4Residential slabs, footings, driveways, retaining wall horizontal bars
#5Footings, foundation walls, heavier slabs
#6 and upStructural foundations, commercial and heavy work

Many residential slabs use welded wire mesh or fibre reinforcement instead of rebar, or a combination; follow the design for your project.

Placement tips

Rebar in footings and walls

ElementTypical arrangement (as designed)
Continuous footingLongitudinal bars (often two or three) running the length, lapped at joints and bent around corners
Pad footingA grid of bars each way near the bottom
Foundation wallVertical bars at a set spacing tied to horizontal bars; dowels into the footing
Slab on gradeA grid each way, supported at the correct height
Thickened slab edgeAdditional longitudinal bars along the edge

The calculator handles rectangular grids. For footings, count longitudinal bars × length plus laps, and add dowels and corner bars separately.

Metric rebar

Outside the US, rebar is specified by its nominal diameter in millimetres — 10, 12, 16, 20, 25 mm and so on. Weight per metre can be estimated as diameter² ÷ 162 kg/m: a 12 mm bar is about 0.89 kg/m and a 16 mm bar about 1.58 kg/m. Stock lengths of 6 m and 12 m are common. To use this calculator in metric, convert your slab size to feet and use the US bar closest in diameter, or apply the formula above to the total length.

Ordering and handling

What’s in the template pack

The pack is a one-time download; the calculator is free.

Frequently asked questions

How much does #4 rebar weigh?

0.668 lb per foot — about 13.4 lb per 20 ft bar.

How do I calculate rebar for a slab?

Bars each way = (width − 2 × cover) ÷ spacing + 1; multiply by bar length.

What spacing is typical for a slab?

Often 12–18 in on centre each way for residential work, as designed.

How long should a rebar lap be?

It depends on the design; 40 bar diameters is a common estimating figure.

What does #5 rebar mean?

A bar about 5/8 in in diameter.

Is this a structural design?

No — follow your engineer’s drawings or local code.

How many ties do I need?

Roughly one per intersection tied — the calculator shows the number of intersections.

Can I mix bar sizes?

Yes, if the design calls for it — for example larger bars one way; calculate each direction separately.